EV MANUFACTURERS & OEMS

Safe EV Battery Logistics Across the Entire Supply Chain

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EV Battery Transport is a Complex Safety and Compliance Problem

The rapid growth of the EV market has created an equally rapid growth in the complexity of battery logistics. High-voltage lithium-ion battery packs are classified as dangerous goods under multiple regulatory frameworks and the consequences of non-compliance are severe: shipment rejection, facility shutdown, and significant legal liability.

Thermal runaway events during transport pose an extreme risk to personnel, vehicles and infrastructure. A single battery fire in a freight terminal or aboard a vessel can result in total loss and multi-year legal proceedings. For EV OEMs managing millions of battery movements annually, the stakes have never been higher.

Recall campaigns compound the challenge: defective or suspected batteries must be transported under the most stringent classifications UN3480 and UN3481 requiring specialised packaging that most logistics providers simply cannot source quickly enough.

KEY PAIN POINTS FOR EV MANUFACTURERS

ADR compliance for high-voltage packs

High-energy battery packs require specific UN packaging instructions UN LP906, which most standard containers cannot meet.

Recall logistics at speed and scale

Recall campaigns require certified packaging on short notice. Stock availability is critical to preventing operational shutdowns.

Thermal runaway risk in transit

Even fully functional battery packs can enter thermal runaway under certain conditions. Standard packaging provides no meaningful containment.

End-of-life and warranty return complexity

Batteries classified as “damaged”, “defective” or “suspected” require separate packaging instructions, adding cost and operational complexity.

Filler materials slow everything down

Vermiculite, sand and absorbent pads add loading time, contamination risk and disposal costs on every single shipment.

BUNCKER® for EV Manufacturers

A single certified platform that covers the full battery lifecycle from production transport to end-of-life disposal.

ADR-compliant transport of battery recalls

Full documentation package and packaging instructions provided with every unit. Your DGO will have everything needed on day one.

6 sizes from 45,8 kWh to 200 kWh

BUNCKER® SDR, S, M, L, XL and XXL cover all common EV battery form factors, from small passenger car packs to large commercial vehicle modules.

No filler materials — ever

Our patented bell jar design eliminates vermiculite, sand and absorbents entirely. Faster loading, cleaner process, significantly lower total cost of ownership.

Patented bell jar containment system

Unique sealed chamber design with FACB lining keeps outer surface below 100°C during full thermal runaway, protecting personnel and infrastructure.

Delivery from stock

Units available from our Schiphol-Rijk facility. No lead times during recall campaigns. Ready for immediate deployment across Europe.

Recommended Models for EV Applications

The XL and XXL are the primary choice for large-format EV battery packs. The L is recommended for mid-size and passenger car applications.

Primary Choice
Buncker-XL-XXL

BUNCKER® XL

150 kWh UN LP906

Ideal for large passenger and light commercial EV battery packs. The workhorse of EV recall logistics.

Primary Choice
Buncker-XL-XXL

BUNCKER® XXL

200 kWh UN LP906

For heavy commercial and truck EV battery modules. Maximum capacity with full thermal runaway containment.

Alternative
Buncker-S-L-3

BUNCKER® L

100 kWh UN LP906

Suitable for mid-size EV platforms and PHEV battery modules. Compact footprint with full certification.

Built to Meet the Most Demanding Regulations

ADR 2026 UN LP906 IMDG IATA DGR RID UN3480 UN3481

Ready to secure your EV battery supply chain?

Our team of lithium battery logistics specialists will assess your specific battery types, volumes and transport requirements
and recommend the optimal BUNCKER® configuration for your operation.